Mining Conveyor Systems
Optimised Performance in Mining Operations
with HERCULES Sliding
Guided Bearings
Heavy Duty Sliding Bearing for Mining Conveyor Belt System
Mining operations demand high-performance equipment that can handle extreme environments. Mining conveyor belt systems equipped with our Type D Steel Bearings, particularly the Sliding Guided Bearing range (HLD/SG), provide reliable, durable, and efficient solutions for all your conveyor system needs.
HLD/SG Bearings are engineered to withstand the dynamic forces and extreme conditions common in mining operations. Designed for high loads, movement, and rotation, these bearings reduce stress on the conveyor system, ensuring consistent and reliable performance. Their ability to accommodate thermal expansion and misalignment minimizes wear, maintenance costs, and downtime, making them an essential component for efficient mining conveyor systems. These bearings are also designed with an ultra low-friction sliding interface to accommodate continuous cycles of lateral movement to reduce wear from daily operations.
Key Features of Hercules Mining Conveyor Systems
High-Performance Bearings for Enhanced Efficiency
- Sliding Guided Design: Accommodates horizontal movement of up to ±40mm, adaptable for custom applications.
- Low Friction Coefficient: Reduces wear and energy loss, with a coefficient between 0.05–0.08.
- Rotational Capacity: Supports rotation up to 0.02 radians to accommodate structural misalignment.
- Durability: High load ratings up to 600 kN (standard sizes), scalable for specific mining needs.
- Stability Under Load: Lateral load capacity up to 30% of vertical load, ensuring stability under off-axis loads.
Why Choose Hercules Bearings for Mining Conveyor Belt Systems?
Proven Performance Across Mining Sites
Hercules mining conveyor systems have a proven track record in Australia and internationally, providing effective solutions for some of the most demanding environments.
Durability and Reliability
Built to withstand high-impact loads, abrasive dust, and other harsh conditions found in commercial mining operations. Our systems are engineered for long-lasting performance.
Custom Solutions for Unique Mining Needs
Tailored to meet the specific challenges of your operation. Whether it’s extreme temperatures, high loads, or abrasive environments, Hercules products can be customized to meet your needs.
H-Glide: Alternative Low-Friction Bearing Pad Solutions for High-Performance Requirements
H-Glide bearing pads, integrated with our Type D Steel Bearings, are engineered to deliver exceptional low friction and high load capacity for demanding mining applications.
Perfect for sites that experience high thermal stress and chemical exposure, H Glide pads offer:
- Ultra-Low Friction: Coefficient as low as 0.01–0.03, ensuring smooth, efficient movement with minimal wear.
- High Load Capacity: Designed to withstand both vertical and horizontal loads above standard range of 600kN with minimal deflection.
- Multi-Directional Movement: Accommodates thermal expansion, seismic shifts, and long-term structural
movement. - Maintenance-Free: Self-lubricating for minimal maintenance operation, offering long-term reliability.
- Design Constraint: As the H-Glide Pad is manufactured from a non-compressible composite material, it cannot be used in applications where high rotation is expected.
Sindanyo H91: High-Temperature Thermal Engineering Board for Demanding Applications
Sindanyo H91 is a high temperature, high-strength thermal engineering board ideal for applications in extreme heat, electrical insulation, and mechanical settings, where reliability at temperatures up to 700°C is crucial.
Ideal for applications that demand reliable insulation and protection under extreme conditions. The Sindayo H91 is typically integrated within the HLD/SG bearing assembly as a top and bottom insulation plates. These can be machined to match the plate sizing, and can be mechanically attached between the bearing and superstructure.
- Exceptional Heat Resistance: With a maximum continuous temperature of 700°C, it is engineered for high-temperature service.
- Superior Mechanical Strength: Retains compressive and flexural strength even under high-temperature stress.
- Electrical Insulation: High electric strength of 2.1 kV/mm and surface breakdown of 15 kV, ideal for electrical applications.
- Low Shrinkage: Minimal linear shrinkage at high temperatures, ensuring stability and reliability in hot environments.
Custom Solutions for Mining Operations
Tailored to Your Specific Needs
At HERCULES, we understand that each mining site presents unique challenges. We offer customised solutions designed to handle specific operational requirements. For all challenges involving extreme thermal cycling, high-impact loads, or abrasive conditions, HERCULES has the right solution for you.
Get in Touch for Tailored Mining Conveyor Solutions
Have a custom requirement or need more information? Our team of experts is here to help you find the right solution. Get in touch today to learn how Hercules can help optimize your mining operations.